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// PREDICTIVE MAINTENANCE SOLUTION

Predict Failures Before They Happen

AI models trained on your equipment data calculate Remaining Useful Life in real time. Plan maintenance at the right moment — not too early, not too late.

ASSET · gearbox-03 · bearing NDE
HEALTH
57%
RUL
9 days
CI
92%
−40%
Unplanned stops
reduced
−30%
Total maintenance
cost reduced
Days
RUL prediction
horizon
Auto
CMMS auto
work orders
// KEY CAPABILITIES

Complete Predictive Maintenance Stack

Days ahead

Vibration & Signature Analysis

FFT and envelope analysis on rotating equipment. Detects bearing defects, imbalance, misalignment, and looseness before symptoms appear.

100+ tags

Anomaly Detection

Unsupervised ML models learn normal equipment behavior and flag deviations with root-cause attribution across 100+ sensor tags.

CI bands included

Remaining Useful Life (RUL)

Degradation curves with confidence intervals show precisely how much life remains. Maintenance windows planned with data, not guesswork.

Auto work orders

CMMS Integration

Automatic work order generation in your existing CMMS when RUL crosses the threshold. Zero manual intervention required.

// LIVE PREDICTION

Remaining Useful Life, in days not hours.

Continuous degradation tracking on every monitored asset — observed history, forecast envelope, and time-to-failure estimate.

ASSET · gearbox-03 · bearing NDE
HEALTH
57%
RUL
9 days
CONFIDENCE
92%
Observed health · live telemetry
AI forecast · hybrid physics + ML (92% CI)
Failure threshold · defined per asset class
t−5d INFO Vibration 2xRPM sideband detected · amplitude +18%
t−1d WARN Envelope kurtosis crossed early-alert threshold
NOW ACT Work order queued · maintenance window t+7d recommended
// THE CHALLENGE

Reactive Maintenance Is Expensive and Unpredictable

Break-fix maintenance creates production chaos. Preventive schedules waste resources. Neither approach uses the data your equipment is already generating.

Unplanned Stops Cascade

One unexpected failure stops not just one machine — it cascades through the line. Downstream production is lost for hours or days.

Preventive Waste

Changing parts on schedule wastes up to 30% of maintenance budget on components that still have useful life.

Data Already Exists — Unused

Vibration, temperature, current, and pressure sensors are already installed. Without ML models, their data is never fully exploited.

PLATFORM MODULES USED
DataBridgeAI EngineFlowMakerDashboards

Ready to Stop Reacting to Failures?

Book a demo and see how InduStream predicts equipment degradation on your actual machinery.